Pdf design of pelletizing machine balling disc researchgate. A wide variety of disc pelletizer options are available to you, there are 577 suppliers who sells disc pelletizer on, mainly located in asia. The pan is driven by heavyduty gear reducer that is mounted directly on the output shaft. Design capacity tonyr ore type balling method lkab iii kiruna, sweden 1 1994 4,000,000 magnetite drum. A particle on disc is subjected to four forces namely. Pelletizing technology the variety of adjustment and design features of the eirich disc pelletizer permits processing of materials with difficult pelletizing properties. Iron ore fines are agglomerated into pellets and then indurated using a furnace to create iron ore pellets. Metso metso iron ore pelletization iron ore pelletization the right choice.
The bottom of the disc is very firm and durable, as we reinforce it with multiple radiant steel plates. Disc pelletizers pan pelletizers feeco international inc. The linings in the disc are highduty glass reinforced plastics. Feeco provided the process design and supply of a disc pelletizing system for producing agglomerated calcium carbonate. Pelletization experiments were carried out on a disc pelletizer.
This pelletizer falls under the category of a disk pelletizer. The design was carried out using engineering principles with due consideration to cost, ease of operation, serviceability, durability, and performance. Kobe steel, with its experience in design, construction and operation, is contributing to the further improvement and development of pelletizing. Outotec traveling grate pelletizing is the industrys leading. Feecos disc pelletizers aka pan pelletizers are the equipment of choice for converting powdered material uniform, round pellets. The pelletizing machine was designed and constructed with a screw thread conveyor. It is original and peculiar with large scale discpellet machine and designed. Optimization of disc parameters producing more suitable size. It can be used to pelletize materials such as taconites. Optimization of disc parameters producing more suitable. With advanced technology and outstanding advantages, aquatic feed pellet mill is widely adopted in aquaculture. Feeco offers disc pelletizer pelletiser, pan granulator replacement parts. Pellet mill plans for animal feed pellet making solutions.
It is an ideal pelletizing machine for largescale high quality aquatic feed pellet production. Processes with frequent strand breaks frequent starts, with high throughput rates strand pelletizer, cont. Pelletizing system options types of pelletizing systems. Both mechanical force and thermal processes are used to produce the correct pellet. University of miskolc, institute of raw material preparation and environmental. Boxbehnken design in combination with response surface methodology. Abstract this study was conducted to design and evaluate the performance of an electric. It works by first feeding the manure between the two disks. The finished feed pellets have smooth surface and easy to digest. Type tr04 for the highest demands in research, development, and small scale production pelletizing technology the eirich tr04 disk pelletizer is the perfect size for your lab or for small scale production. Equipment included a rotary predryer, pin mixer, 14 4.
Slag pelletizing may not always provide the required glass content, and slag classification based on density is needed to meet the cement specification. Design and fabrication of polythene pelletizing machine. Due to the sophis equipped with static scrapers to enmaintenance friendly due to their ticated drive design, it is possible to able constant material layering withrugged design, allowing a high pro start the disc. The disc or the disk of fertilizer disc pelletizer is designed to be a holistic circlearc, with a rim to hold the tumbling pellets. Kobelco pelletizing process shinichi yamaguchi1, takeshi fujii 1, norihito yamamoto. A wide variety of disk pelletizer options are available to you, there are 220 suppliers who sells disk pelletizer on, mainly located in asia. To learn the parts of it can help you have a better understanding of disc granulating machine.
The mars mineral disc pelletizer consists of a pan, rocker deck, plow support with plows, spray system and ust cover which are supported on a heavy structural frame and base. Disc pelletizer pelletiser, pan granulator with expanded metal. An advantage of this design is the pelletizer s ability to accommodate varying slag flowrates, which permits installation of the pelletizer directly at the end of the slag runner spout. This idea came up during the process of producing pellets for the purpose of. For this project the pelletizer that has been selected is a farmer automatic pelletizer h p k 01. The disc pelletizer is one among the wide product range, we provide. Ikebudu and others published design of pelletizing machine balling disc.
Beier machinery specialize in providing you with plastic recycling machine for pe,pp,pet,film,plastic granulator,plastic pelletizer. Typical pellet plant using disc pelletizer as balling technology. This machine is important in the recycling process because it can be used to reduce the size and bulk density of waste polythene materials for ease of transportation and processing in the industry. This research is on the design, fabrication and testing of motorized mechanical feed pelletizer to meet the basic needs of researchers and commercial animal farmers at affordable cost. Balling disc or disc pelletizer figure 3 schematically shows a laboratory disc pelletizer. The variety of adjustment and design features of the eirich disk pelletizer permits processing. Experts in process design and material processing for over 60 years. Disc pelletizer is the main equipment to make the powder material into granules, mainly used in the cement industry, steel industry and compounded fertilize. Beier machinery specialize in providing you with plastic pelletizer,plastic granulator,plastic flake granulating line,dieface pelletizing line,granulator production line,manufacturer. The design drawing requirements and general specifications on machinery installation, construction and acceptance gb5023198 shall be followed for.
This research is aimed at providing local technology and skills, making available the machine in the local markets and consequently reducing or eliminating the prohibitive cost of importation. The equipment was produced for a repeat customer, and weighs over 53,000 pounds, stands 18 feet high, and has a system throughput of 34 stph. Disc pelletizer process disc granulator manufacturer. The iron ore pelletizing process consists of three main steps. Design of pelletizing machine balling disc volume 3. Abstract the pelletizing machine is mainly found in production. The choice between a rotary drum and pelletizing disc is one that often comes up in the search for an effective nonpressure agglomeration solution. With the design of pelletizing machine to form pellets. Todays photo highlights a disc pelletizer pan granulator project, showcasing feecos scope of work from drawings by our drafters and design team, all the way through to robust equipment manufacturing.
Plastic pelletizerplastic granulatorgranulating line. These are typically fed to a blast furnace or dri plant as part of the process to make steel. The simplest pelletizer machine has one pair of rollers. A layout of the proposed braking system is shown in figure 4. The balling disc basically consists of a pan with a peripheral wall, which rotates with a certain inclination to the horizontal 1. The rollers of all the pelletizers pellet mill we supplied are made from precise material of alloy metal and it makes the roller no easy to broken and antibearable. In general, in a balling disc, the pan angle can be adjusted between 40 and 60 11. The formation of raw iron ore pellets, also known as pelletizing, has the objective of producing pellets in an appropriate band of sizes and with mechanical properties high usefulness during the stresses of transference, transport, and use. Grate kiln iron ore pelletizing system latest design has minimized fuel consumption. Mechanized balling disc machine pelletizer for industrial development in nigeria ikebudu kingsley okechukwu abstract the aim of this project is to design and construct a balling disc machine for the production of balls agglomerates pellets from a mixture either in its powder or molten form. Mechanized balling disc machine pelletizer for industrial. A fish feed pelletizer has been designed and constructed. China balling disc disc pelletizer china pellet equipment, balling. Design and construction of a feeding system for a pellet mill.
Disc pelletizer versatile pelletizer for a wide range of applications disc pelletizer the mars mineral disc pelletizeris an adjustable pan device utilized in micro pelletizing, pelletizing and conditioning applications in which a shallow pan and a smaller retained burden are desired. Eirich disk pelletizer type tr04 eirich machines american. Optimization of disc parameters producing more suitable size range of green pellets 50. The inclination angle of the disc can be adjusted automati cally via a motor driven spindle, even pelletizing process the pelletizing process allows the formation of ore, fertilizer, chemicals, biomass, animal compound feed. The variety of adjustment and design features of the eirich disk pelletizer permits processing of materials with difficult pelletizing properties.
The deep where the fines attach to the growing agglomerates to dish pelletizer differs from a conventional disc pelletizer adhesion of groups of small agglomerates, often termed in the length of the rotating dish, and therefore in the bed raspberry formation. Kobe steels history of pelletizing plants began when the company. One of the most important parts of pelletizer machine is the roller. Design and evaluation of a pellet mill for animal feed production aries roda d.
Although there are many variations in equipment design, all pelleting machines involve the extrusion principle. It consists of reduction gears, motor, large disc, large gear, drive part, rack, etc. Design, fabrication of solar operated biomass pelletizing. An advantage of this design is the pelletizers ability to accommodate varying slag.
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